Rail welding container

Are you looking for rail welding equipment that is suitable for both stationary use and mobile? Then a rail welding container is exactly what you need for your project!

The FBW container is based on a chassis equipped with 4 standard corner fittings for twist locks like standard shipping containers. The equipment structure is modular, with all components protected by an aluminum weatherproof body.

A rail welding container offers a unique combination of mobility and functionality, enabling seamless rail welding operations in even the most challenging environments. Whether you need a stationary unit near a construction site or a mobile solution for railway maintenance, the rail welding container adapts perfectly to your project’s demands.

This configuration offers the possibility of transporting the welding container on a truck equipped with a high rail system, on a flat wagon or on any self-propelled platform. It is also often used as a semi-stationary workstation near the construction site for the preparation of long welded rails.

Advantages of a FBW Container

Mobility and Versatility

This concept of welding equipment provides independence and mobility. Depending on the conditions of the projects in which it is involved, the rail welding container can be used as a stationary unit or mobile carried on a platform wagon or with a railroad truck.

Tunnel Welding Capability

Welding in the tunnel becomes easy with the FBW container, without interfering with installed 3rd rail (power rail), and it is compatible with most of the tunnel dimensions.

Weatherproof and Durable

The aluminum body of the rail welding container ensures that all equipment remains protected from harsh weather conditions, maintaining peak performance and reliability.

Optimize your welding operations with our specially designed FBW Containers, providing secure storage and easy transport for your welding equipment! Whether your project involves long-distance rail construction or localized maintenance, the rail welding container ensures superior flexibility and performance.

For more details about the rail welding container solution and Flash-Butt Welding Machines do not hesitate to contact us!

The components of the FBW Container

STANDARD CONFIGURATION

The standard containerized configuration provided by Contrail Machinery consists of:

Welding Head;
Control and Power Cabinet;
Welding Process Control system (WPC);
Hydraulic Power Unit;
Cooling Unit;
Crane for positioning the welding head;
Diesel generating set;
All the equipment is housed in one weatherproof container.

This setup ensures a comprehensive and efficient solution, tailored to meet a variety of project needs. Each component is carefully selected for its quality and performance, providing an integrated, ready-to-use system.

CUSTOM CONFIGURATION

Any other customized configurations can be also developed on request. From enhanced cooling systems to specialized control features, the rail welding container can be tailored to meet the specific needs of your project. For additional information, get in touch with our specialists!

Main specifications

Configuration	FBW Container CR65	FBW Container CR100	FBW Container CR100P
Welding Head type	CR65	CR100	CR100
Crane capacity	5 ton	5 ton	8 ton
Closure Puller included	NO	NO	YES
Container size LxWxH	6075x2550x2550mm	7075x2550x2550mm	8075x2550x2650
Container weight	15800 kg	16800 kg	19000 kg

FAQ about Rail Welding Container

What design features make the rail welding container suitable for on-site welding operations?

Rail welding containers are built on a modular, reinforced chassis with standard twist-lock corners for safe transportation. They feature weatherproof aluminum construction, front access doors, and internal compartments optimized for welding head handling, tool storage, and safe operation zones. These characteristics allow for efficient equipment layout, ease of access, and rapid deployment on site.

What systems are integrated into the rail welding container?

Each container includes electrical systems, internal and external lighting, ventilation systems, and a diesel generator. These systems support safe and autonomous operation, ensuring optimal welding conditions and protection for both equipment and personnel. Optional features like air filtration, backup power, or temperature control systems can be integrated upon request.

Can the rail welding container be transported easily?

Yes. The rail welding container is designed for easy transport via truck, flat wagon, or self-propelled platforms, using standard shipping container fittings. Its compatibility with high-rail vehicles makes it adaptable to varied terrain and rail conditions. All units comply with relevant transport safety regulations and logistics standards.

Are there operational requirements to consider when using a rail welding container?

Yes. It’s essential to ensure stable ground or track access, ventilation clearance, and fuel supply for the generator. Adequate safety perimeters must also be maintained for both personnel and equipment, especially in confined or tunnel environments. Our specialists can guide you through site planning for safe container operation.

For more information about our services, products, and the latest updates from Contrail, feel free to follow us on our social media platforms. Stay connected with us on Facebook, LinkedIn, and YouTube.

Contact us today to learn how Contrail can support your next railway construction project with high-quality, reliable machinery and solutions!

Rail welding container